Info Guide

Off-roading might seem like a fun experience; however, it requires a lot of preparation. You’re venturing out into the unknown so you must be prepared to face whatever might come your way. A winch is a tool that is essential for trips like this. However, there may come times when the remote controller of the winch might stop working.

In such situations, it is important for you to know how to use winch without remote. We have put together a complete guide for you to handle such situations. Read on to know more.

Best Without Remote Winch

Working on a winch

Let’s begin with a short introduction about winches and how they operate. Winches are usually used for hoisting and hauling heavy objects. Following are the main components of a winch:

• Gear train

The gear train helps transfer the power to the drum from the motor and this power allows the drum to spin.

• Motor

A motor is the component that helps power the winch. Different winches such as hydraulic winches, electrical winches and manual winches might have different motors. They also use different kinds of power sources.

• Drum

This is a cylindrical object that is used for wrapping the cable wire. When you winch in and out, the drum spins to help spool and unspool the cable wire.

• Cable wire

This is the most important part of the winch. It forms a connection between the object to e pulled and the anchor point. It is wrapped around the drum.

Working on a Winch Controller

Y2 and Y2 are two variables that help dictate the direction of motion of the cable wire. A winch controller is basically a two-way switch that extends and retracts the cable wire to turn on Y2 or Y1 by sending signals to the specified solenoid. Following are the controls of a controller:

• Off

This shuts down the winch.

• Out

This sends a signal to Y2.

• In

This sends a signal to Y1.

A winch controller also has the capability of controlling other vehicle accessories with the use of the control module. There are different kinds of controllers available such as hand-held, wireless, and in-cab.

Step by step guide on How to Use Winch Without Remote

If the remote controller of your winch is not working, follow the steps below to use a winch without remote.

1. Prepare the winch cable

Ensure that the winch cable is smooth by stretching it out. This helps in eliminating all the weak points that might exist within the cable. Leave around 5 wraps of the cable on the drum and unwind the rest of it manually. Pull your vehicle slightly with the cable and then locate an anchor point for the winch.

2. Setting up the pull

Winching exerts a lot of stress on the anchor point so make sure you choose one that is very sturdy. To help make the process easier, make sure that the anchor point is directly in front of the vehicle and the cable is in a straight line. This helps the cable unwind in a smooth manner and maximum power is exerted on the vehicle. For the maximum amount of force, the hook needs to be placed at the lower point of the vehicle.

3. Pulling out the wire

Pull out the wire and secure it on the anchor point.

4. Place a damper

Put a damper between the cable to reduce the stress on it. You may use a tree branch, jacket or even a blanket.

5. Running the winch

For this step, you will need to install a switch inside your car’s cab. Remove the solenoid pack’s cover and then short the wires which are across the prongs on the plug. Pick out the wire that runs the winch. You need to hardwire the switch onto this wire. You may also look for a plug disconnect and use it to hook up the switch.

6. Engage the winch

Begin by testing the solenoid and check that it is activating the winch motor properly. Also, make sure that there are no people of objects in the path between the winch and the object being pulled.

7. Start the operation

Switch on the motor but make sure you are at a safe distance from the winch. Make sure that you take up the slack on the cable wire in a slow and steady way.

8. Verify the results

The winching operation can be stopped once the object or vehicle has been pulled out successfully. Put your vehicle in parking and slowly stop the process of winching. Switch off the motor and then detach the wire from the anchor. Make sure that the cable remains untangled.

9. Rewind the cable wire

Wrap the cable around the drum in a neat manner and make sure that you avoid any overlaps. Wrap the complete length of the cable wire and you are done with the process.

Conclusion

If you properly follow all the steps in this article, you will be able to understand how to use winch without remote. Take all safety precautions while doing this process because you are handling everything manually. If you have any thoughts about his article, make sure to put them down in the comments section.

FAQ’s

How to use electrical winch without remote?

Answer: The process described above works for an electrical winch as well so you can follow the steps above to use your winch.

How to use badland winch without remote?

Answer: To use a badland winch without a remote, you have to connect it to the D-shackle. The tip should be facing up.

Can you hook a winch to itself?

Answer: Never hook the winch to itself because it will damage the cable as well as the winch.

Chainsaw winches allow you to lift heavy objects and move them from one place to another. It may not be a tool that you will use on the daily basis but it is still essential for your home. Chainsaw winches prove to be quite useful on logging and hunting trips. However, it may be expensive to buy a chainsaw winch. Therefore, in this article we will guide you through the process of making your own chainsaw winch. Let’s go!

About Chainsaw winches

Chainsaw winches help convert chainsaw engine’s RPM into low-speed torque. This helps provide power to the winch. Chainsaw winches help improve usability as well as portability. The winch’s input shaft is driven by the chainsaw output shaft using a sprocket. The low RPM torque helps run the cable spool that rolls up the wire to help pull in the load.

Tools required

Before beginning work on the chainsaw wrench, make sure that you have all the tools that you will need. Following are the major tools and components that you will need:

• Angles
• Chanel
• Flat iron
• Shaft
• Pulley
• Chainsaw

Step by step guide making a chainsaw winch

A chainsaw winch needs to be operated using a chainsaw motor. The best part about this kind of winch is that it does not use electricity rather it uses gas as fuel. You can easily mount it on any stable surface and carry it along on your hunting trips. Follow the steps blow to make your own chainsaw winch.

1. Detaching the saw

The first step of the process is to detach the saw from the engine. This is because it is not possible to attach the winch and the saw to the same engine. You can read the user manual for the chainsaw to learn how to do this step. This is quite similar to placing the saw. Once you have detached the saw, keep it in a safe place so that you can put it back when needed.

2. Chainsaw engine condition

To get an idea of how well your chainsaw winch will perform, you have to first check the chainsaw engine’s condition. If the chainsaw is faulty, it will make the winch faulty as well which will be a waste of all your efforts. You have to ensure that the throttle and the clutch are in good condition. This is because these are the most important components of the winch.

3. Stainless steel aircraft wire

It is very important that you use a stainless-steel aircraft wire for the chainsaw winch because it is quite durable. It does not rust very quickly. You may also work with a rope if the cable is not available.

Take the drum of your pulley and begin winding the wire around it in a neat manner. Put together the flat channels, flat iron and angles to set the foundation for the winch.

4. Rubber tube

Now you will need to use the tail shaft housing. You may get a gearbox from an old car or the scrap yard and remove the housing from it. Take a section of rubber and measure it according to the size of the backplate of the box. Now, punch in some holes in the rubber. These holes will be used to fit in the bolts so that they can be attached to the main shaft of the winch.

5. Make use of a gas torch

Use a gas torch to weld all the major support brackets of the winch. If you don’t have a ga torch, just take your winch to a welder and he will do this job for you. Cut 3x10x3 inch pieces of a thick u-shaped channel.

6. Securing the transmission

Next, you have to secure the transmission along the main shaft of the winch. Take the metal plate on the bottom and drill holes into it. Use these holes to mount the crank and drum bracket. Attach the winch’s handle to the framework.

You have to put in a lot of effort to ensure that the winch works perfectly. Make sure that the handle is long so that you can hold onto it with ease while the winch is running. Finally, thread the crack joints of the winch and weld them as well.

7. Final step

You have now completed the whole process and the winch that you built is ready for use. Just attach this winch to the chainsaw and run it to ensure that everything works well.

Applications of chainsaw winches

Chainsaw winches can prove to be quite useful in our day to day lives. Following are some of the major uses of these winches:

• Moving heavy boulders
• Logging trees
• Hauling game while hunting
• Towing vehicles

Conclusion

Chainsaw winches are easily available in the market but they are a little expensive. For this reason, we have described this easy way of building your own chainsaw winch using tools that are easily available. This helps save money as it will cost you around $40 to build you own winch but buying a chainsaw winch will cost up to $100. We hope you were able to understand all the steps with ease. Good luck building your own chainsaw winch.

FAQ

How do you turn a chainsaw into a winch?

Answer: You can replace the chainsaw’s sprocket with the winch’s adaptor to convert it into a winch.

How much can a chainsaw winch pull?

Answer: Most chainsaw winches can pull around 4000 to 8000 pounds.

Why should you build your own chainsaw winch?

Answer: Building your own chainsaw winch costs way less than buying a chainsaw winch so if you want to save money, you should build your own chainsaw winch.

What is the limitation of a chainsaw winch?

Answer: Chainsaw winches can only pull a limited amount of weight.

The winch cable is truly the most important accessory when it comes to winches. This is the part of the winch that you use to connect the anchor with the vehicle or object being pulled. Sooner or later, you may have to replace this winch and therefore we have decided to help you out with this article that helps you understand how to replace the winch cable. There must be a lot of questions on your mind such as how to replace winch rope? We will answer them all in this article Let’s go!

Our Top Winch Cable

The right tools

Before you begin replacing the winch cable, it is very important to make sure that you have all the right tools. Following is a list of all the tools that you may need:

• Heavy duty gloves for safety
• Needle-nose pliers or any other set
• Hex key or Allen wrench
• Socket wrench set along with the right bits and sockets

Removing the old winch cable

Now that you have all the right tools for replacing the winch, you may move on to the actual process. Follow the steps below in order to replace the winch cable with ease.

1. Disconnect the winch hook

Begin by removing the bolt connecting the eye loop with the hook as well as the locking pin which is usually a split pin. Once you have removed these parts, you will be able to move on to removing the fair lead. If you ensure that the hook remains intact even after removal then you will be able to use the same hook with the new cable or rope.

2. Removing the fairlead

To get access to the drum, you will have to first remove the fair lead. The fair lead is usually fastened using 2 bolts. You may use the Allen wrench to loosen these bolts and remove the fair lead.

3. Disengaging the winch motor

You can use the switch on the side of the winch to disconnect the motor. Once you do this, you will be able to unspool the winch cable with your hand as the winch is not in free spool position. In this position, the drum will spin freely so you can easily pull out the winch cable.

4. Removing winch line from spool

Before doing this step, make sure you have the safety gloves on. Grab onto the old winch cable and begin unspooling by pulling on it. Unspooling manually allows you to easily handle the wire even if it is bound-up in some places.

5. Inspect the fairlead and winch drum

Sometimes steel cables damage fairlead rollers and winch drums. Therefore, it is important to make sure that everything is in good shape before you install the new cable. If you find any sharp edges or burrs, you may file them down using sandpaper.

Mounting the replacement cable

Now that you have removed the old cable, you may move on to installing the new winch cable or rope. Now this might be a cable wire, rope or strap. Let’s discuss all these cases in detail.

1. How to replace winch cable with rope?

Tie a knot around the drum using the rope. This helps keep the rope in place once you begin wrapping it around the drum. Begin wrapping the rope in neat rotations and try to avoid any overlapping. Wrap the complete rope around the winch drum to complete the process.

2. How to replace winch cable with strap?

Begin by putting a hook onto the strap. Put the bolt inside the winch cage. Take the loop that is sewn at the strap’s end and slide the bolt into it. Now, you have to use the wrench to tighten the nuts on the central bolt. Don’t tighten too hard as the axis must remain mobile. Use the crank to neatly wind the strap onto the drum.

Finishing off

Now that everything is place, you may put back all the components that you removed in the beginning. Your winch cable has now been replaced and you may use it with ease now.

How to replace winch cable on Polaris ranger?

To do this you will have to first tie a shoemaker’s knot on the cable wire. The complete procedure for tying this knot can be found anywhere on the internet. Use this knot to attach the cable to the winch.

How to replace winch cable on warn winch?

With a warn winch, you have to loop the cable through the drum and back to a hole. A metal disk is present in the loop that prevents the loop from collapsing in itself. To remove and insert the cable, you have to push it through the drum and straighten the loop. The rest of the process is similar to the steps described above.

Conclusion:

Learning how to replace the winch cable is quite important if you intend on using a winch. You won’t always have help from experts so you must learn to do it on your own. We hope this article helped you understand the process of replacing the winch cable. If you have other queries, you may reach out to us and we would be more than glad to help you out.

FAQ’s

How to replace winch cable on shore station boat lift?

Answer: The process of doing this is quite similar to the one described above. You may consult the user manual for further details.

How to replace winch cable hook?

Answer: You can sue two saddle clamps to replace the winch cable hook. Both clamps must go in the same direction.

How to replace winch cable on can am ATV?

Answer: Use electrical tape to tie the end of the cable and a thin screwdriver for passing the winch cable through the hole in the roller. Use another screwdriver to push the cable through the hole.