In the past few decades, off-roading activities, sports, and rallies have gained a lot of popularity. ATVs are one of the most common vehicles which are used for off-roading because of their compact size, easy maintenance, better fuel average, and cost-effectiveness. Therefore the demand for ATVs has increased steadily during all this time as well.
ATVs are designed to be reliable and easy to handle on off-road tracks, however, because of their nimbleness and agility, they are prone to get stuck from time to time. Such situations are when calling roadside support is not an option and a winch is the best option to get yourself out with convenience and in time. Winches are used to haul and lift vehicles out of tough situations. They consist of a chain, rope or cable winding around a drum that rotates horizontally.
Now the question arises how you can install a winch on your ATV or quad bike, which we are here to address. Hence today we will guide you to installing a winch on your truck, and this apparently difficult task will then become quite easy to carry out. So here’s how we get it done!
First of all you need to grab hold of a mounting plate for your winch. It should be a precise one for hassle free and reliable fit. You will also require a sturdy winch bumper that will endure the pulling force and is compatible with your winch.
Some other tools which you will require for your safety and convenience are safety glasses, gloves and a test light. You will also need a drill machine, screw drivers, a wrench and a ratchet for making holes and joining the components. To deal with other technicalities, you should have a voltage meter and a rivet removal tool also.
Step by step process of installing a winch on an ATV
ATVs by default are not manufactured to incorporate a winch in their build (neither the frame, nor the bumper). If you manage to get yourself an ATV winch bumper, then the installation process would become a lot more convenient. For the case otherwise, you will have to remove some part of the ATV’s outer chassis for the winch to be installed.
First of all, you should go through the instruction manual which comes with the winch so that you know your device well and do not miss out on something important. You will then have to unscrew the bolts of the protector plate attached to the front bumper of your ATV as well as the plastic cover behind the plate using a drill machine. Secondly, you will either mount the brackets before installing the winch, or alongside it depending upon the type of winch you are installing. You will perform this step by following the winch and mounting plate installation instructions from the user manual.
A winch mounting plate acts as an attachment between the mounting bracket and your winch. Most winches include a winch mount in the package, which however may not necessarily fit all vehicles. You will have to purchase one separately, in case you do not have a compatible one that will fit inside your ATV. After getting the perfect mounting plate, you will use nuts and bolts to attach the winch to the mounting plate, and that to the vehicle front.
Most of the winches come with pre-spooled cables on the winch drum, which reduces the hassle, otherwise you will have to attach a cable or rope depending upon the type of winch that you have.
After that, you will be installing a fairlead which keeps the line from entangling and prevents it from coming off the spool. It ensures smooth operation whether your winch uses a steel cable or a synthetic rope. After installing the winch mounting plate, you will attach the fairlead to it using the bolts the come in the package. You should make sure to pass the hook at the end of the cable through the fairlead before attaching it, in case the cable has one. This was the basic installation of your winch will be complete.
Wiring up the Connections
The next step in setting up your winch will be to wire up your handlebar and the remote controller. Make sure that the negative terminal of your battery is disconnected before you do so, in order to avoid short circuits. It is important to find the proper spot on your ATV to place the rocker switch. The handlebar switch will be connected to the solenoid and then to the power source of the ATV. You will use a snap wire connector to do so.
Finally, you will have to connect the green and black wire to the controller or the solenoid box in order to give the winch its electrical connection. The black wire goes to the right side, while green goes to the left side of the terminal.
We remind you to read out the instruction manual included with the winch before you start, so that you do not skip any step. We hope that this article would prove to be useful and make the winch installation process on your ATV a lot easier.
- Is a 2500 lb. winch enough for an ATV?
2500 lb. is a sufficient pulling force for any kind of ATV or lightweight vehicle. Even if the vehicle size is substantially large, you may use it for operating a snow plow.
- Do you need a mounting plate for a winch?
Yes, a winch mounting plate is surely needed if you want to install any winch.
3. Can you power a winch with a battery charger?
Battery chargers are recommended for powering a winch, as they withdraw power from the vehicle’s alternator and use it to charge the auxiliary battery for your winch.